Cement Industry Outlook
The global cement industry faces a significant challenge of reducing CO2 emissions while meeting demand. The twenty-sixth COP (COP26) held in Glasgow underscored the urgency of reducing carbon emissions by the end of this decade. This can be achieved by following a reduction rate of 3% until 2030. Cement manufacturers worldwide aim to cut their carbon footprint by 2050, aligning with India’s goal of carbon neutrality by 2070. And in order to accomplish this, Ecomak plays a vital role.
Ecomak specializes in addressing not only particulate emissions but also focuses on restricting processes to mitigate SOx and NOx through Flue Gas Desulphurization (FGD). This holistic approach aligns with the industry’s goals of reducing emissions and enhancing environmental sustainability, thereby contributing to a greener future for the cement sector.
Solving Challenges in the Cement Industry
ü Pollution Control: Ecomak offers customized solutions
to ensure compliance with environmental regulations and minimizes pollutants.
ü Product recovery: Efficient filtration ensures product
recovery.
ü Reliability: Meeting reliability needs by
experienced engineering team.
ü High Uptime: Minimised downtime, enhancing
productivity by well-engineered and robust construction.
ü Upgradation Support: Collaborating with Ecomak enables
users to upgrade their existing pollution control equipment for its enhanced
capacity and performance.
ü Sustainable Manufacturing: Enabling green cement
manufacturing, by providing corrosion resistance materials for burning
unconventional fuels.
Why Ecomak?
Ecomak embarked on a mission to revolutionize the way industries manage their emissions. What started as a small venture 30 years ago, has now evolved as one of the trusted names in providing air pollution control solutions. Our journey has been marked by a relentless commitment to sustainability, driving us to deliver cutting-edge products and services while overcoming industry challenges.
ISO Accredations:
9001-2015
14001-2015
45001-2018
Retrofitting and Conversion Capability of Existing Pollution Control Systems
Important Features of Ecomak PulseJet Bag Filters
* Optimised filter bags fabric & length selection compatible with process, capacity and space constrain.
* Economisation of compressed air for filter bag cleaning by proper selection, sizing of pulsing system, cleaning cycle operation resulting in controlled pressure drop across bag filter.
* Appropriate selection of filtration velocities considering the inlet duty & performance requirements.
* Overall designed to separate fine particulate matter effectively, optimizes energy consumption and enhances equipment availability.
* Field instruments and sub control system panel can be offered as per the requirement.
* Optimized design and manufacturing: Proper welding, laser cut tube sheet, appropriate gaskets ensures adequate sealing.
* Snap band fixing and laser cut hole avoids bypassing of dust across tube sheet.
* Robust & compact design.
Ecomak's Solutions for Cement Manufacturing Processes
Important Feature:
- Pulse jet bag filter requires less footprint area and compact design
- Dust emissions as low as 5 mg/Nm3 can be achieved
- Gentle cleaning of filter bags extends its life
- Design, engineering and selection of filter fabric suitable for operating temperatures of up to 250°C
- Online/Offline cleaning of filter bags can be offered
Important Features:
- Air tight construction avoids ingress of atmospheric air
- High pressure design considering constructive protection measures and usage of bursting discs
- 70 degree hopper valley angle facilitating smooth flow of filtered coal dust inside hopper
- Advanced protection: Provision of nozzles and sockets on casing for fixing inert gas flooding injectors and temperature sensors in case of smouldering / fire signal inside the bag filter
- Proper selection of filter bag fabric with antistatic treatments
Important Features:
- Robust construction handles high cement dust loads efficiently
- Air tight construction avoids ingress of atmospheric air
- Proper selection of filter bag fabric with suitable surface treatments
- Considering the high dust loads Rotary airlock valves with adequate margins are provided
- Energy-efficient operation lowers power usage
- Customizable solutions for specific needs in cement milling
Important Features:
- Captures dust emissions during material tipping for containment.
- Custom bag fixation prevents leakage during operation.
- Configurable to fit various wagon tippler setups.
- Built tough for heavy-duty industrial applications.
- Utilizes pulse jet technology for efficient dust removal.
- Space-saving design for installation in tight areas.
- Ensures extended operation with minimal downtime.
Important Features:
- Modular design for scalable filtration capacity
- Can be customized for normal and explosive dust
- Configurable as per available space
- Filter bags from 2m and above in various fabrics can be offered
- Package construction complete with supports ladder, platform, standard field instruments and controller
- Low pressure drop and optimised compressed air consumption
Ready to partner with Ecomak for your air pollution control needs?
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